Water manifold laser welding machine
The water manifold laser welding machine for manifolds utilizes high-energy-density lasers for precision welding, minimizing the heat-affected zone and completely eliminating the distortion associated with traditional welding. ...
Product Details
The water manifold laser welding machine for manifolds utilizes high-energy-density lasers for precision welding, minimizing the heat-affected zone and completely eliminating the distortion associated with traditional welding. It boasts a burst pressure 2.5 times the design value, 100% airtightness, and increases welding speed by 3-5 times. It also enables 360° welding of the flow channel. Water manifold laser welding machines are widely used in floor heating, automotive liquid cooling and other fields.
Advantages of the laser welding machine for manifolds:
1. High Precision and Low Heat Input: Laser welding concentrates energy density, minimizing the heat-affected zone (HAZ), effectively reducing grain coarsening and corrosion resistance degradation. It is suitable for thin-walled manifold structures such as stainless steel and copper alloys.
2. Excellent Deformation Control: Post-weld flatness is less distorted than with traditional welding, preventing warping and dimensional deviation, and reducing correction costs.
3. Efficient and Automated Production: Welding speeds are 3-5 times faster than traditional methods, reducing defective rates to below 1%. The integrated intelligent system supports complex trajectories (such as 360° seamless welding of the manifold's internal flow channel), improving production efficiency.
4. High Strength and Sealing: The weld seam is dense and uniform, with a burst pressure reaching 2.5 times the design value and a near-100% airtightness qualification rate, ensuring reliability in high-pressure environments.
5. Material adaptability and flexibility: Adaptable to a variety of materials such as stainless steel and copper alloys. Non-contact welding reduces contamination risks and can handle complex workpiece shapes and micro-components.
Applications of the Laser Welding Machine for Manifolds:
1. Building Heating and Civil Water Supply Systems.
---Floor Heating Systems: Centrally distribute hot water to branch pipes for precise regional temperature control, equipped with valves for flow regulation and exhaust.
---Tap Water Management: Used in household meter retrofit projects, centralized water meter installation enables "one meter per household," reducing pipe costs and improving construction efficiency.
---Air Conditioning Water Circulation: Manages the supply and return water branches of large buildings, requiring integrated pressure gauges, safety valves, and other devices to ensure stable operation.
2. Industrial and Energy Sector.
---Hydropower Station Penstock: Serving as a "branch pipe," it diverts or merges flow and is located at key nodes such as surge tanks and upstream of power plants, requiring structural reliability in high-pressure environments.
---Liquid Cooling Technology Systems: Serving as a coolant distribution hub in data centers and high-power equipment, connecting cold platens and main pipes, they require high-strength, corrosion-resistant materials to withstand long-term, high-pressure operation.
3. Special Industrial Applications.
---Semiconductor Manufacturing: Transporting high-purity chemical reagents or coolants requires precise sealing to prevent contamination.
---Medical Equipment: Used in fluid control systems such as extracorporeal circulation machines and dialysis equipment, requiring compliance with sterile hygiene standards.
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